VISION 300
直线电机技术-可在标准20 HP-30,000 rpm spindle or the 60,000 rpm option.
For years, tool, die, 模具制造商依靠电火花加工来生产难以或不可能加工的硬化钢的工具. 虽然电火花加工当然可以胜任这项工作,但它为金属切割过程增加了额外的步骤. 在持续的压力下,你需要缩短交货时间,简化流程, we thought that was just one step too many.
To boost productivity on high-precision, high-quality jobs, 你需要一个知道如何提供准确性的工具, quality, precision, and speed—all at the same time.
Vision 300是一种从地面开始设计的精密加工中心, 硬钢加工在高主轴速度和大工件的高横移率.
BRINGS BIG PRODUCTIVITY TO BIG PROJECTS
- 在过去,大型工件给车间操作员带来了很大的问题. Vision 300采用高速主轴(高达30,000 RPM); extremely accurate, horizontally opposed, linear motor servo drive systems; and high-speed machine controllers into a larger, higher-powered (20 HP) model.
RELIABLE BY DESIGN
- Vision 300的热对称基本框架结构与高档铸铁底座确保扭转刚性主轴头运动. 其结构保证了热位移的减少, 导致高刚性和减轻重量的平衡. The two horizontally opposed, 配备强力磁铁的平面直线电机确保侧面的间隙, canceling out any attraction forces.
该系统的双层冷却系统将直接强制油冷却与宽范围夹套相结合,将主轴头与铸件分开. Leading to complete heat isolation, 位于发热盘管之间的双冷却系统与在线冷油机组相匹配,以确保完全控制冷却剂温度. 由于Vision 300的集中排气和外部气流系统,热空气将永远不会收集在主轴上.
FINE WORK AT ANY SKILL LEVEL
- 配合发那科31i-B5数控控制器, Vision 300是一款非常精良的机床,几乎任何技能水平的用户都可以操作. 具有三(3)预编程的加工模式可用, 即使在最复杂的3D轮廓中,您的工人也可以以无与伦比的速度和准确性产生出色的结果.
COMPONENTS:
- X、Y、Z轴,水平对置,直线电机驱动系统
- 特殊精密滚柱式直线运动方式
- Active HIS (Heat Isolation System)
- Advanced M-Kit (visual machine behavior)
- Super TMS (Tool Measurement System)
- ASC (Auto Saturation Check) function
- Auto lubrication
- Full enclosure
- Special way covers reduce motion resistance
- 30,000-RPM, 20-HP integral motor spindle
- Spindle chiller
- M&H Super TMS (Tool Measuring System)
- 68-gallon (260L) coolant tank
- 20-position automatic tool changer
- X, Y, Z轴(2纳米)线性尺度
- Mist collector
- Oil temperature control for coolant
- Tool tightening block
- Automatic power shutdown circuit
- Work washer gun
- Air purge
- 4” color monitor
- 2-stage patrol lamp (yellow, red)
- Manual handle feed
- One machine lamp (LED)
- Tool box
- Maintenance kit
- Leveling bolts and pads
USER INTERFACE:
Fanuc 31i-B5 Control
- Super PC III function (3-mode operation)
- AI轮廓控制II,高速加工,纳米平滑,和前瞻性块扩展
- 带有2GB程序存储空间的可编辑数据服务器(闪存卡类型)
- Ethernet with TCP/IP protocol & RS232 communications
- 320 meters memory (128KB)
- Custom macro B
- Parts count & run hour display
- Inch/metric switching
- Helical interpolation
- Program restart
Model | VISION 300 |
---|---|
Machine Travels: X x Y x Z in (mm) | 25.6 x 21.6 x 11.8 (650 x 550 x 300) |
Spindle Speed | 200 ~ 30,000 RPM |
Table Size X- Y: in (mm) | 29.5 X 21.6 (750 X 550) |
Spindle HP | 20.0 |
Spindle Lubrication | Oil Mist |
Spindle Taper | 1/10 taper (Two-plane constraint) |
Tool Shank | HSK-E40 |
Tool Changer Size | 20 Position Standard |
Positioning Accuracy/Repeatability: in (μm) | ±0.000039/±0.0000079 (±1.0/±0.2) Full Stroke |
Table to Spindle Nose Distance: in (mm) | 5.9 ~ 17.7 (150 ~ 450) |
Max. Workpiece Weight: lb (kg) | 660 (300) |
Table Height from Floor: in (mm) | 33.5 (850) |
Oil Mist Collector | Standard |
Linear Scales X, Y, Z – axes | Heidenhain 0.002µm (2nm) Standard |
Rapid Traverse Speed: in/min. (m/min.) | 590 (15) |
Cutting Speed: in/min. (m/min.) | 390 (10) |
Dust Collection System | NA |
Coolant Tank Capacity: gal (L) | 68 (260) |
Machine Weight: lb (kg) | 19,180 (8,700) |
Machine Height: in (mm) | 115.0 (2,920) |
Required Floor Space [Mach. Unit]: in (mm) | 114.0 x 132.0 (2,900 x 3,355) |
Control Unit | Fanuc 31i-B5超高速处理器和Al轮廓控制II和超级PC X功能 |
Power Requirements KVA | 200 ~ 220V 36.0 kVA |
Air Supply | 9 cu.ft./min @ 72 psi |
RELATED SOLUTIONS
-
“OPS英格索兰Eagle V5铣床的五轴功能不仅使bt365体育娱乐能够使用更少的物理电极来燃烧零件, 它还有一个机器人换工具器,这样bt365体育娱乐就可以在白天更多地关注那些需要持续关注的事情."
Brad McDowell, Quality Tool & Die president Read case study -
“OPS英格索兰五轴铣床速度很快, accurate, easy to operate and have a small footprint."
Bill Yakle, Owner of Aisling Industries learn more -
Eagle 800的燃烧技术为bt365体育娱乐提供了竞争优势,因为燃烧时间缩短了一半,使用的电极更少, which saves both time and money. bt365体育娱乐的目标是整天和整个周末都跑. 我喜欢的是,bt365体育娱乐也通过使用比以前更少的石墨电极和更少的铜线来减少bt365体育娱乐的碳足迹."
Steve Michon, President at Zero Tolerance view case study -
“bt365体育娱乐过去常常在深切削时遇到刀具偏转的问题. 现在bt365体育娱乐可以把它在五轴上倾斜,实际上是在笛子的底部. And we’re not getting that tool push anymore. Electrodes are so, so much more accurate."
Chad Kearns, Quality Tool & Die vice president Read case study -
"Our biggest supply chain issue is labor, 但bt365体育娱乐已经能够实现熄灯操作添加bt365体育娱乐设备. bt365体育娱乐降低了成本,同时提高了准确性,在相同数量的员工下做了更多的事情."
Todd Doerfert, Operations Manager at Mantz Automation learn more -
“Roku-Roku vmc的运动学特性使bt365体育娱乐能够运行更快的进给速度,而不会牺牲表面光洁度或精度. 这些机器在增加刀具寿命方面效率很高, 可靠的发那科控制和整机稳定性. bt365体育娱乐可以对Roku-Rokus加工的零件进行更长的下游检查."
John TerBeek, Co-Owner at TerBeek Molding & Tool view case study